1 00:00:00,030 --> 00:00:02,400 The following content is provided under a Creative 2 00:00:02,400 --> 00:00:03,820 Commons License. 3 00:00:03,820 --> 00:00:06,850 Your support will help MIT OpenCourseWare continue to 4 00:00:06,850 --> 00:00:10,520 offer high-quality educational resources for free. 5 00:00:10,520 --> 00:00:13,390 To make a donation or view additional materials from 6 00:00:13,390 --> 00:00:17,180 hundreds of MIT courses, visit MIT OpenCourseWare at 7 00:00:17,180 --> 00:00:18,430 ocw.mit.edu. 8 00:00:22,280 --> 00:00:23,310 SAL BARRIGA: Hi, I'm Sal. 9 00:00:23,310 --> 00:00:25,840 Today, we're going to solve Problem #5 of 10 00:00:25,840 --> 00:00:28,250 Exam 3 of Fall 2009. 11 00:00:28,250 --> 00:00:30,250 Now before you start this problem, there are a couple of 12 00:00:30,250 --> 00:00:32,360 things that you need to know in order for you to fully 13 00:00:32,360 --> 00:00:35,680 understand the science behind it. 14 00:00:35,680 --> 00:00:40,210 And so what you need to know is Fick's first law. 15 00:00:40,210 --> 00:00:43,030 Not just knowledge of it, but how it works. 16 00:00:43,030 --> 00:00:44,850 Also, Fick's second law. 17 00:00:44,850 --> 00:00:47,440 And not necessarily the equation form, but the 18 00:00:47,440 --> 00:00:50,110 solution to Fick's second law, which is a function of 19 00:00:50,110 --> 00:00:54,060 concentrations, and which we will refer to 20 00:00:54,060 --> 00:00:55,150 to solve the problem. 21 00:00:55,150 --> 00:01:00,240 And also know popular dislocations, how they help 22 00:01:00,240 --> 00:01:01,930 your material and whatnot. 23 00:01:01,930 --> 00:01:04,010 So the problem reads as follows. 24 00:01:04,010 --> 00:01:07,300 Specimens of steel are being surface hardened by the 25 00:01:07,300 --> 00:01:08,940 introduction of carbon. 26 00:01:08,940 --> 00:01:11,630 The concentration of carbon at the free surface of the steel 27 00:01:11,630 --> 00:01:14,480 is kept constant at c sub s. 28 00:01:14,480 --> 00:01:17,460 Chemical analysis of a number of specimens indicate that 29 00:01:17,460 --> 00:01:18,430 after a time-- 30 00:01:18,430 --> 00:01:19,640 t sub 1-- 31 00:01:19,640 --> 00:01:23,920 the carbon concentration has the value of c star at a depth 32 00:01:23,920 --> 00:01:25,710 from the surface-- x1-- 33 00:01:25,710 --> 00:01:28,900 shown below, which is shown on your graph. 34 00:01:28,900 --> 00:01:30,450 So this is given to you. 35 00:01:30,450 --> 00:01:33,090 So this pretty much is your concentration profile as a 36 00:01:33,090 --> 00:01:35,110 function of position. 37 00:01:35,110 --> 00:01:38,080 And it's telling you what's happening. 38 00:01:38,080 --> 00:01:42,470 So a good thing to do is draw a picture of the science 39 00:01:42,470 --> 00:01:44,730 that's happening here. 40 00:01:44,730 --> 00:01:45,830 And they tell you, first of all, I'm going to draw it 41 00:01:45,830 --> 00:01:48,710 underneath here that you have a rod of steel. 42 00:01:51,490 --> 00:01:55,980 And so this is steel. 43 00:01:55,980 --> 00:01:59,410 And I have a certain fixed concentration here at the 44 00:01:59,410 --> 00:02:00,320 surface of carbon. 45 00:02:00,320 --> 00:02:08,140 So I have some type of a carbon flux in my surface. 46 00:02:08,140 --> 00:02:10,740 And this is a visual image of how it looks. 47 00:02:10,740 --> 00:02:16,102 And what the problem says is that you have a certain 48 00:02:16,102 --> 00:02:19,170 concentration on your surface, which is given by c sub s. 49 00:02:19,170 --> 00:02:22,610 And then it starts telling you that chemical analysis was 50 00:02:22,610 --> 00:02:25,590 able to go ahead and measure this concentration at two 51 00:02:25,590 --> 00:02:29,400 different values inside your position at different times. 52 00:02:29,400 --> 00:02:33,470 So if I continue reading the problem, it says that chemical 53 00:02:33,470 --> 00:02:35,930 analysis of a number of specimens indicate that after 54 00:02:35,930 --> 00:02:37,190 a time-- t1-- 55 00:02:37,190 --> 00:02:39,510 the carbon concentration has a value of c star. 56 00:02:39,510 --> 00:02:42,100 So this one right here-- 57 00:02:42,100 --> 00:02:43,190 this is x1-- 58 00:02:43,190 --> 00:02:49,490 so this has a value of x1 at t1. 59 00:02:52,330 --> 00:02:57,800 And it also tells you that after a certain time-- t2, 60 00:02:57,800 --> 00:03:00,410 which is equal to 2 times t1-- 61 00:03:00,410 --> 00:03:03,750 the carbon concentration has a value of c star, so the same 62 00:03:03,750 --> 00:03:06,090 value at a depth of x2. 63 00:03:06,090 --> 00:03:12,560 So now, this thing says that at a depth of x2, at a time of 64 00:03:12,560 --> 00:03:17,910 t2, we measure the same concentration, c sub star in 65 00:03:17,910 --> 00:03:18,420 the specimen. 66 00:03:18,420 --> 00:03:26,080 And it tells you that x2 equals 2x1, and it also tells 67 00:03:26,080 --> 00:03:32,460 us that t2 equals 2t1. 68 00:03:32,460 --> 00:03:35,100 Now they tell us that for a reason, because it's probably 69 00:03:35,100 --> 00:03:40,190 expected for us to use this to solve the problem, so don't 70 00:03:40,190 --> 00:03:42,270 forget that. 71 00:03:42,270 --> 00:03:45,300 So the question is, under these conditions, would you 72 00:03:45,300 --> 00:03:49,310 describe the rate of carburization as one, steady 73 00:03:49,310 --> 00:03:50,770 state diffusion. 74 00:03:50,770 --> 00:03:52,850 Two, transient state diffusion. 75 00:03:52,850 --> 00:03:57,140 Or three, not governed by any diffusion, i.e., rate limited 76 00:03:57,140 --> 00:03:58,270 by some other process. 77 00:03:58,270 --> 00:04:00,290 Now you have to justify your choice. 78 00:04:00,290 --> 00:04:02,680 So this is pretty much a problem of process of 79 00:04:02,680 --> 00:04:03,920 elimination. 80 00:04:03,920 --> 00:04:06,065 And for part a, which is-- 81 00:04:06,065 --> 00:04:08,120 I'll label this part a-- 82 00:04:08,120 --> 00:04:09,610 it wants us to do three things. 83 00:04:09,610 --> 00:04:14,380 So the first thing, it asks us if it's steady state. 84 00:04:14,380 --> 00:04:20,220 So the first thing to ask yourself is, well, what's 85 00:04:20,220 --> 00:04:21,180 steady state? 86 00:04:21,180 --> 00:04:24,680 And the definition of steady state is that whatever 87 00:04:24,680 --> 00:04:28,080 phenomenon is happening doesn't vary with time. 88 00:04:28,080 --> 00:04:30,810 But the problem already tells you that it varies with time. 89 00:04:30,810 --> 00:04:33,200 It tells you that at a certain time you measure this and at 90 00:04:33,200 --> 00:04:36,140 another time you measure this, and you have this flux coming 91 00:04:36,140 --> 00:04:38,210 in, and this is what's happening. 92 00:04:38,210 --> 00:04:41,510 So from just reading the problem, I can already say 93 00:04:41,510 --> 00:04:45,840 that this process can't be steady state, because your 94 00:04:45,840 --> 00:04:48,460 concentration profile varies as a function of time. 95 00:04:48,460 --> 00:05:04,580 So for one, I would write, can't be steady state due to 96 00:05:04,580 --> 00:05:11,930 the concentration being a function of time. 97 00:05:11,930 --> 00:05:15,140 So one is out, so we can scratch that. 98 00:05:15,140 --> 00:05:17,730 It's not a steady state. 99 00:05:17,730 --> 00:05:19,180 Now two. 100 00:05:19,180 --> 00:05:22,060 This is where it gets a little bit more complicated. 101 00:05:22,060 --> 00:05:24,780 Two is a transient state diffusion. 102 00:05:24,780 --> 00:05:29,000 Well, how do we know whether or not this is 103 00:05:29,000 --> 00:05:29,780 governed with time? 104 00:05:29,780 --> 00:05:34,190 Well, you would argue, because this is not steady state, then 105 00:05:34,190 --> 00:05:35,920 it has to be time dependent. 106 00:05:35,920 --> 00:05:42,330 But, there are certain rules that you need to know to be 107 00:05:42,330 --> 00:05:44,040 able to make that justification. 108 00:05:44,040 --> 00:05:48,080 First of all, if it's time dependent, then whatever your 109 00:05:48,080 --> 00:05:51,140 concentration and whatever your position in your time is, 110 00:05:51,140 --> 00:05:55,460 has to fit into your solution to Fick's law. 111 00:05:55,460 --> 00:05:59,810 So if I look at my solution to Fick's law right here, I know 112 00:05:59,810 --> 00:06:03,300 that on the left side of my equation, I have the 113 00:06:03,300 --> 00:06:05,440 concentration at any point in x-- 114 00:06:05,440 --> 00:06:07,170 that's what c stands for-- 115 00:06:07,170 --> 00:06:09,060 minus the concentration at my surface, 116 00:06:09,060 --> 00:06:12,560 which is given as cs-- 117 00:06:12,560 --> 00:06:16,660 sorry, this is supposed to be sub s-- 118 00:06:16,660 --> 00:06:18,580 divided by the initial concentration. 119 00:06:18,580 --> 00:06:21,300 So c sub naught is if there was already some carbon in my 120 00:06:21,300 --> 00:06:25,480 steel, minus, again, the surface concentration. 121 00:06:25,480 --> 00:06:27,590 This equals to an error function-- 122 00:06:27,590 --> 00:06:30,140 which is the solution to Fick's second law-- 123 00:06:30,140 --> 00:06:33,880 and this error function has the values of position, 124 00:06:33,880 --> 00:06:35,840 diffusion coefficient, and time. 125 00:06:35,840 --> 00:06:43,180 So in order to verify if it's a transient state, we're going 126 00:06:43,180 --> 00:06:45,800 to go ahead and take that equation and break it down. 127 00:06:45,800 --> 00:06:49,500 So if I assume that there's no carbon, I can go ahead and 128 00:06:49,500 --> 00:06:52,690 write this down. 129 00:06:52,690 --> 00:06:57,360 Assume c0 is 0, just to make the equation easy. 130 00:06:57,360 --> 00:07:00,410 I can, because there was no information given about that. 131 00:07:00,410 --> 00:07:02,390 I can go ahead and-- 132 00:07:02,390 --> 00:07:04,100 because we're trying to figure out if 133 00:07:04,100 --> 00:07:06,830 it's a transient state-- 134 00:07:06,830 --> 00:07:07,770 write this down. 135 00:07:07,770 --> 00:07:13,340 So c minus c sub s over negative c sub s. 136 00:07:13,340 --> 00:07:18,380 This equals to my error function, which is x divided 137 00:07:18,380 --> 00:07:19,630 by 2 squared of Dt. 138 00:07:22,050 --> 00:07:28,220 And I know that at x1 and time-- t1-- 139 00:07:28,220 --> 00:07:32,240 I have this value of my concentration, c sub star. 140 00:07:32,240 --> 00:07:36,800 So I'm going to go ahead and plug that in 141 00:07:36,800 --> 00:07:38,030 here into this equation. 142 00:07:38,030 --> 00:07:40,530 So I know that my concentration is c sub star. 143 00:07:40,530 --> 00:07:48,600 So that's what we measured, c sub star minus c sub s over 144 00:07:48,600 --> 00:07:50,680 negative c sub s. 145 00:07:50,680 --> 00:07:59,815 This equals to my error function, x1 over 2 square 146 00:07:59,815 --> 00:08:01,460 root of Dt1. 147 00:08:04,680 --> 00:08:09,510 So this is for the first time point, x1, t1. 148 00:08:09,510 --> 00:08:13,210 Now I want to go ahead and do the same thing 149 00:08:13,210 --> 00:08:15,980 for the second point. 150 00:08:15,980 --> 00:08:19,630 And if I do it for the second point, I know that just by 151 00:08:19,630 --> 00:08:25,330 looking at the equation, I have the same concentration at 152 00:08:25,330 --> 00:08:29,000 x2, and I have the same surface concentration. 153 00:08:29,000 --> 00:08:34,670 So what that tells me is that this value is going to be the 154 00:08:34,670 --> 00:08:41,430 same for x1, t1, and x2, t2. 155 00:08:41,430 --> 00:08:46,950 So if I go ahead and plug this into my equation. 156 00:08:46,950 --> 00:08:53,190 I can go ahead and look at this and say, this is for t 157 00:08:53,190 --> 00:08:57,020 equals 1 for that, and this is going to be-- 158 00:08:57,020 --> 00:09:00,752 or, t equals t sub 1, sorry-- and this is t sub 2. 159 00:09:00,752 --> 00:09:05,650 I have c star minus cs all over negative cs. 160 00:09:05,650 --> 00:09:14,280 This equals to my error function of x2 over 2 square 161 00:09:14,280 --> 00:09:15,530 root of Dt2. 162 00:09:19,110 --> 00:09:24,190 So I know that this value is the same as this value. 163 00:09:24,190 --> 00:09:28,850 So therefore, this should be the same as this. 164 00:09:28,850 --> 00:09:32,020 The argument in both your error functions. 165 00:09:32,020 --> 00:09:33,640 So we have to go ahead and prove that. 166 00:09:33,640 --> 00:09:34,870 Well, how are we going to do that? 167 00:09:34,870 --> 00:09:37,880 Do I know x2 as a function of x1? 168 00:09:37,880 --> 00:09:41,680 I do, because that's given in the data. 169 00:09:41,680 --> 00:09:52,220 And I know again, that x2 equals 2x1 and t2 equals 2t1. 170 00:09:52,220 --> 00:10:03,740 So what I want to know, does x1 over 2 root Dt1, does this 171 00:10:03,740 --> 00:10:12,590 equal to x2 over 2 root Dt2? 172 00:10:12,590 --> 00:10:15,560 Well, I'm going to go ahead and plug in my values that I 173 00:10:15,560 --> 00:10:25,490 know, and this becomes 2x1 divided by 2 times the square 174 00:10:25,490 --> 00:10:27,530 root of D-- 175 00:10:27,530 --> 00:10:30,100 and t2 happens to be 2t1. 176 00:10:33,220 --> 00:10:38,250 So those two cancel each other out, and I end up getting that 177 00:10:38,250 --> 00:10:45,225 this is actually equal to x1 over square root of 2Dt1. 178 00:10:48,270 --> 00:10:55,400 Now this and this are not the same. 179 00:10:55,400 --> 00:10:59,300 Because this has a square root of 2, where the other 180 00:10:59,300 --> 00:11:02,130 one is just a 2. 181 00:11:02,130 --> 00:11:05,730 So because it did not satisfy the solution to Fick's second 182 00:11:05,730 --> 00:11:09,940 law, we can say that it's not case two either. 183 00:11:09,940 --> 00:11:14,770 This is not transient state diffusion. 184 00:11:14,770 --> 00:11:17,380 So therefore, by the process of elimination, it has to be 185 00:11:17,380 --> 00:11:19,080 governed by some other phenomena. 186 00:11:19,080 --> 00:11:20,450 And that is the answer to this problem. 187 00:11:20,450 --> 00:11:25,190 The fact that it's governed by something that we don't have 188 00:11:25,190 --> 00:11:26,590 enough information to answer. 189 00:11:26,590 --> 00:11:29,390 We don't have enough data points to answer. 190 00:11:29,390 --> 00:11:32,580 So that's part a, which is good. 191 00:11:32,580 --> 00:11:41,350 Now part b asks, if the steel specimens in part a were 192 00:11:41,350 --> 00:11:44,480 replaced with steel specimens of identical composition but 193 00:11:44,480 --> 00:11:47,900 with a dislocation density 10 times greater than that of the 194 00:11:47,900 --> 00:11:50,260 steel in part a, how would the rate of 195 00:11:50,260 --> 00:11:51,760 uptake of carbon change? 196 00:11:51,760 --> 00:11:53,650 Explain. 197 00:11:53,650 --> 00:11:56,340 Again, this requires you to know properties of 198 00:11:56,340 --> 00:11:57,620 dislocations, and what 199 00:11:57,620 --> 00:11:59,640 dislocations do to your materials. 200 00:11:59,640 --> 00:12:00,890 Your metals, for example. 201 00:12:04,420 --> 00:12:05,610 What is a dislocation? 202 00:12:05,610 --> 00:12:09,430 Well, a dislocation is-- if you have a bunch 203 00:12:09,430 --> 00:12:12,050 of a plane of atoms-- 204 00:12:12,050 --> 00:12:15,230 what a line dislocation is, or an edge dislocation is, this 205 00:12:15,230 --> 00:12:18,110 line defect such that it just terminates. 206 00:12:18,110 --> 00:12:20,010 So you have a plane of atoms that just comes to a point and 207 00:12:20,010 --> 00:12:21,090 then it stops. 208 00:12:21,090 --> 00:12:23,200 And what do you create here? 209 00:12:23,200 --> 00:12:27,240 Well it creates void, and void facilitates diffusion. 210 00:12:27,240 --> 00:12:28,490 It increases-- 211 00:12:30,540 --> 00:12:33,970 in our case, we're talking about carbon 212 00:12:33,970 --> 00:12:36,000 diffusion into steel-- 213 00:12:36,000 --> 00:12:41,430 so I would argue that the more dislocations that you have, 214 00:12:41,430 --> 00:12:45,500 the greater the diffusion should be. 215 00:12:45,500 --> 00:12:47,660 Because you have more void-- more spaces-- 216 00:12:47,660 --> 00:12:51,540 for your carbon atom to jump into and from. 217 00:12:51,540 --> 00:12:56,260 So for part b, just by arguing the fact that dislocations 218 00:12:56,260 --> 00:13:00,090 represent defects in your crystal-- 219 00:13:00,090 --> 00:13:03,900 specifically a defect that can create void-- 220 00:13:03,900 --> 00:13:09,050 then with that argument, the fact that more void means 221 00:13:09,050 --> 00:13:14,030 higher diffusion, I would conclude that-- 222 00:13:14,030 --> 00:13:15,190 for this part-- 223 00:13:15,190 --> 00:13:39,340 that my rate of diffusion of carbon should increase when 224 00:13:39,340 --> 00:13:50,390 using steel of a greater dislocation density. 225 00:13:58,220 --> 00:14:02,025 So the rate of carbon uptake or diffusion of carbon into 226 00:14:02,025 --> 00:14:05,620 your steel increases as you increase 227 00:14:05,620 --> 00:14:07,920 your dislocation density. 228 00:14:07,920 --> 00:14:12,600 And with that, you're to be able to solve a lot of these 229 00:14:12,600 --> 00:14:15,110 problems. And these are common in 3.091. 230 00:14:15,110 --> 00:14:19,150 And again, knowledge of Fick's first and second law, how to 231 00:14:19,150 --> 00:14:23,910 use the solutions to Fick's first, second law, and knowing 232 00:14:23,910 --> 00:14:26,150 what a dislocation is, that will help you a lot in solving 233 00:14:26,150 --> 00:14:27,550 these problems.