1 00:00:00,000 --> 00:00:03,472 [MUSIC PLAYING] 2 00:00:42,302 --> 00:00:44,010 DR. HASLENDA HASHIM: Industrial processes 3 00:00:44,010 --> 00:00:47,450 are highly energy intensive, and currently account 4 00:00:47,450 --> 00:00:50,350 for one third of global energy use. 5 00:00:50,350 --> 00:00:53,590 CO2 emissions from industries have increased 6 00:00:53,590 --> 00:00:58,190 about 0.6% from 2012 to 2013. 7 00:00:58,190 --> 00:01:03,630 This is equivalent to adding 27 million cars on the road. 8 00:01:03,630 --> 00:01:05,760 How can industry remain competitive 9 00:01:05,760 --> 00:01:11,150 and commercially viable without jeopardizing the environment? 10 00:01:11,150 --> 00:01:14,080 One of the promising solutions is the implementation 11 00:01:14,080 --> 00:01:17,080 of industrial symbiosis. 12 00:01:17,080 --> 00:01:20,900 In this teaching module, I'll present an industrial symbiosis 13 00:01:20,900 --> 00:01:24,220 case study In Nusajaya, Iskandar Malaysia. 14 00:01:24,220 --> 00:01:25,550 What is industrial symbiosis? 15 00:01:25,550 --> 00:01:28,400 The concept of industrial symbiosis 16 00:01:28,400 --> 00:01:31,450 comes from natural ecosystems. 17 00:01:31,450 --> 00:01:34,040 Let's take a look at a simple example. 18 00:01:34,040 --> 00:01:37,140 In nature, there is no such thing as garbage. 19 00:01:37,140 --> 00:01:39,850 Outputs becomes inputs for a different part 20 00:01:39,850 --> 00:01:41,330 of the ecosystem. 21 00:01:41,330 --> 00:01:44,240 A falling leaf decomposes into soil nutrients 22 00:01:44,240 --> 00:01:47,430 when then allows tree to grow. 23 00:01:47,430 --> 00:01:50,870 In other words, waste has become resource, 24 00:01:50,870 --> 00:01:56,020 and the process is repeated in a closed ecological system. 25 00:01:56,020 --> 00:01:59,950 The same principle is applied in industrial symbiosis. 26 00:01:59,950 --> 00:02:03,150 Industrial symbiosis is an innovative concept 27 00:02:03,150 --> 00:02:06,640 where the byproduct, or output, of one company 28 00:02:06,640 --> 00:02:09,720 can become the raw material of another company 29 00:02:09,720 --> 00:02:12,570 by creating a closed cycle of waste 30 00:02:12,570 --> 00:02:15,670 resources between companies. 31 00:02:15,670 --> 00:02:20,280 It involves exchanges of byproduct and energy 32 00:02:20,280 --> 00:02:21,740 between companies. 33 00:02:21,740 --> 00:02:25,600 More than 170 successful industrial symbioses 34 00:02:25,600 --> 00:02:29,830 can be found in the world, such as Kalundborg Symbiosis 35 00:02:29,830 --> 00:02:35,120 Park in Denmark, Kawasaki Eco Industrial Park in Japan, 36 00:02:35,120 --> 00:02:39,300 Smart Park in Texas, USA, Ulsan in Korea, 37 00:02:39,300 --> 00:02:42,280 [INAUDIBLE] Industrial Park in China, 38 00:02:42,280 --> 00:02:45,420 and Green Industrial Park in Nusajaya. 39 00:02:45,420 --> 00:02:48,635 In Malaysia, industrial symbiosis 40 00:02:48,635 --> 00:02:51,540 is put into practice in Iskandar Malaysia, 41 00:02:51,540 --> 00:02:54,590 located in southern peninsula Malaysia, 42 00:02:54,590 --> 00:02:58,170 in a complex known as the Southern Industrial 43 00:02:58,170 --> 00:03:02,480 and Logistics Cluster located in Nusajaya. 44 00:03:02,480 --> 00:03:05,220 Industrial symbiosis in Nusajaya is 45 00:03:05,220 --> 00:03:07,710 built as a network of cooperation 46 00:03:07,710 --> 00:03:10,470 between four biotech companies. 47 00:03:10,470 --> 00:03:14,200 The companies exchange materials, byproduct, 48 00:03:14,200 --> 00:03:17,040 or energy with each other. 49 00:03:17,040 --> 00:03:21,870 For example, one utility company [INAUDIBLE] 50 00:03:21,870 --> 00:03:26,820 is using palm oil waste as fuel to give its steam steady supply 51 00:03:26,820 --> 00:03:28,940 to nearby industries. 52 00:03:28,940 --> 00:03:30,960 Industrial waste generated from other companies 53 00:03:30,960 --> 00:03:34,580 will also be sent to [INAUDIBLE] treatment facilities 54 00:03:34,580 --> 00:03:38,380 for further processing, to produce an alternative fuel 55 00:03:38,380 --> 00:03:40,010 called bio-gas. 56 00:03:40,010 --> 00:03:43,160 The bio-gas generator can then be used as a renewable energy 57 00:03:43,160 --> 00:03:46,620 source to generate steam or electricity to supply back 58 00:03:46,620 --> 00:03:48,870 to the industrial area nearby. 59 00:03:48,870 --> 00:03:52,280 The waste left after this process is then 60 00:03:52,280 --> 00:03:55,360 sold as fertilizer. 61 00:03:55,360 --> 00:03:59,340 AS you can see, the visualization clearly shows 62 00:03:59,340 --> 00:04:02,180 the main concept of industrial symbiosis, 63 00:04:02,180 --> 00:04:06,600 which is utilization of one company byproduct, energy, 64 00:04:06,600 --> 00:04:09,000 or what is raw material for another company 65 00:04:09,000 --> 00:04:11,450 has been implemented in Nusajaya. 66 00:04:11,450 --> 00:04:14,340 How can industrial symbiosis reduce emissions, 67 00:04:14,340 --> 00:04:16,690 and generate economic benefits? 68 00:04:16,690 --> 00:04:18,640 Or, in other words, what is the advantages 69 00:04:18,640 --> 00:04:20,839 of industrial symbiosis. 70 00:04:20,839 --> 00:04:25,290 There are multiple advantages industrial symbiosis. 71 00:04:25,290 --> 00:04:27,290 First, the practice significantly 72 00:04:27,290 --> 00:04:32,640 reduces the volume of waste being disposed in landfills. 73 00:04:32,640 --> 00:04:37,980 Second, the cost of raw material and waste treatment is reduced. 74 00:04:37,980 --> 00:04:40,900 Third, raw material, energy, and water 75 00:04:40,900 --> 00:04:44,660 are conserved, because the byproduct always 76 00:04:44,660 --> 00:04:47,300 are turned into raw material, energy is recovered, 77 00:04:47,300 --> 00:04:48,940 and what there is used. 78 00:04:48,940 --> 00:04:51,690 Fourth, industrial symbiosis also 79 00:04:51,690 --> 00:04:54,820 leads to reduction in fuel consumption and transportation 80 00:04:54,820 --> 00:04:58,280 costs, due to shortened transportation distances 81 00:04:58,280 --> 00:05:00,900 for byproduct or waste to the industry. 82 00:05:00,900 --> 00:05:03,270 As a result, industrial symbiosis 83 00:05:03,270 --> 00:05:05,810 could produce fewer transportation-related 84 00:05:05,810 --> 00:05:06,740 emissions. 85 00:05:06,740 --> 00:05:09,520 An sample of successful industrial symbiosis 86 00:05:09,520 --> 00:05:13,040 is Kalundborg It is the world's first industrial symbiosis 87 00:05:13,040 --> 00:05:16,560 site, and has been in operation for more than 30 years. 88 00:05:16,560 --> 00:05:19,990 It has achieved significant environmental and economic 89 00:05:19,990 --> 00:05:20,790 returns. 90 00:05:20,790 --> 00:05:22,465 Through integrating 30 companies, 91 00:05:22,465 --> 00:05:29,260 Kalundborg has reduced about 160,000 tons of CO2 emissions, 92 00:05:29,260 --> 00:05:33,360 and saved 3 million meters cubed of water. 93 00:05:33,360 --> 00:05:39,170 The process also saved more than $1 million US dollar annually, 94 00:05:39,170 --> 00:05:42,000 all due to recycling and reuse of industrial byproducts. 95 00:05:44,590 --> 00:05:48,470 in comparison, industrial symbiosis in Nusajaya 96 00:05:48,470 --> 00:05:51,450 has only been operating since 2009, 97 00:05:51,450 --> 00:05:54,480 and is still at its infant stage. 98 00:05:54,480 --> 00:05:57,330 However, given the benefit at Kalundborg, 99 00:05:57,330 --> 00:06:00,640 industrial symbiosis in Nusajaya in the long run 100 00:06:00,640 --> 00:06:02,730 could be a very promising strategy 101 00:06:02,730 --> 00:06:07,170 to help reduce carbon emissions by 50% in the Iskandar region 102 00:06:07,170 --> 00:06:09,940 by 2025. 103 00:06:09,940 --> 00:06:13,470 This is in line with the action plans in the low carbon society 104 00:06:13,470 --> 00:06:15,860 blueprint for Iskandar Malaysia. 105 00:06:15,860 --> 00:06:18,300 As we all know, our prime minister 106 00:06:18,300 --> 00:06:22,320 was launched low carbons blueprints in 2012. 107 00:06:22,320 --> 00:06:26,820 So could you please explain, what is the insight low carbon 108 00:06:26,820 --> 00:06:29,606 society blueprint for Iskandar Malaysia. 109 00:06:29,606 --> 00:06:30,980 SPEAKER: I believe we are talking 110 00:06:30,980 --> 00:06:34,350 about this blueprint, the low carbon society blueprint, that 111 00:06:34,350 --> 00:06:38,630 actually give the 12 action framework for how 112 00:06:38,630 --> 00:06:40,510 Iskandar nation should drive. 113 00:06:40,510 --> 00:06:45,150 And it actually cover our three main core component, economy, 114 00:06:45,150 --> 00:06:47,530 [INAUDIBLE] and also environment. 115 00:06:47,530 --> 00:06:50,470 And this 12 actions plan is actually 116 00:06:50,470 --> 00:06:54,950 looking at how each of us can actually working together 117 00:06:54,950 --> 00:06:57,200 to actually drive this initiative in Iskandar 118 00:06:57,200 --> 00:06:58,094 Malaysia. 119 00:06:58,094 --> 00:07:00,010 DR. HASLENDA HASHIM: Successful implementation 120 00:07:00,010 --> 00:07:04,010 of industrial symbiosis will not happen by accident. 121 00:07:04,010 --> 00:07:06,230 Several challenges need to be overcome 122 00:07:06,230 --> 00:07:08,570 for the development of industrial symbiosis 123 00:07:08,570 --> 00:07:12,330 in Nusajaya to become a successful model. 124 00:07:12,330 --> 00:07:15,910 First issue is related to logistic factor. 125 00:07:15,910 --> 00:07:19,240 There are four palm oil mills within 20 to 40 kilometers 126 00:07:19,240 --> 00:07:21,310 in Iskandar Malaysia. 127 00:07:21,310 --> 00:07:23,810 These mills are a potential supply of waste 128 00:07:23,810 --> 00:07:26,030 to the industrial park. 129 00:07:26,030 --> 00:07:29,820 This long distance however will require large storage 130 00:07:29,820 --> 00:07:33,440 in industrial park to ensure the continuous supply of palm oil 131 00:07:33,440 --> 00:07:34,760 waste. 132 00:07:34,760 --> 00:07:39,290 Thus, it is recommended to site industrial symbiosis in an area 133 00:07:39,290 --> 00:07:43,280 adjacent or close to the source of waste, such as palm oil 134 00:07:43,280 --> 00:07:47,300 mills, to minimize the cost of transportation, 135 00:07:47,300 --> 00:07:49,850 as well as reduce the size of storage 136 00:07:49,850 --> 00:07:51,970 needed for palm oil waste. 137 00:07:51,970 --> 00:07:57,590 Second, a major challenge concerns laws and regulations. 138 00:07:57,590 --> 00:08:01,140 The national green technology policy and feed-in tariffs 139 00:08:01,140 --> 00:08:04,680 were established in 2009 and 2011 140 00:08:04,680 --> 00:08:07,490 to promote sustainable development for industry 141 00:08:07,490 --> 00:08:08,470 in Malaysia. 142 00:08:08,470 --> 00:08:12,400 However, there are no specific regulations or policies 143 00:08:12,400 --> 00:08:17,050 to encourage industry to form symbiotic linkages. 144 00:08:17,050 --> 00:08:20,820 in Japan, for example, the sound material cycle society 145 00:08:20,820 --> 00:08:22,770 was formed. 146 00:08:22,770 --> 00:08:26,125 It consists of various recycling and green purchasing laws 147 00:08:26,125 --> 00:08:29,740 to support the creating and selling of waste 148 00:08:29,740 --> 00:08:34,340 for industry inside and outside the industrial park. 149 00:08:34,340 --> 00:08:38,120 This initiative will create sufficient and comparatively 150 00:08:38,120 --> 00:08:42,270 cheaper waste to use as raw material for industry. 151 00:08:42,270 --> 00:08:45,620 In addition to the lack of appropriate policy, 152 00:08:45,620 --> 00:08:47,350 lack of financial support is also 153 00:08:47,350 --> 00:08:50,250 one of the barriers that hinder the development 154 00:08:50,250 --> 00:08:54,310 of a more complex industrial symbiosis park in Nusajaya. 155 00:08:54,310 --> 00:08:58,800 In Japan, for example, 227 million US dollar 156 00:08:58,800 --> 00:09:02,960 were allocated by the government to build new recycling plants 157 00:09:02,960 --> 00:09:05,885 in Kawasaki Eco-Town in 1997. 158 00:09:05,885 --> 00:09:09,730 In Malaysia, the sustainable energy development authority 159 00:09:09,730 --> 00:09:14,430 provides financial incentive in the form of feed-in tariffs. 160 00:09:14,430 --> 00:09:18,060 However, these incentive are only beneficial for palm oil 161 00:09:18,060 --> 00:09:21,180 industry park because they have no cost 162 00:09:21,180 --> 00:09:23,360 for waste or transportation. 163 00:09:23,360 --> 00:09:26,650 In addition to the factors that I have just highlighted, 164 00:09:26,650 --> 00:09:29,840 the concept of industrial symbiosis in Nusajaya 165 00:09:29,840 --> 00:09:33,340 can be extended to urban symbiosis similar to the system 166 00:09:33,340 --> 00:09:35,070 in Kalundborg. 167 00:09:35,070 --> 00:09:37,310 Special planning factor, which is 168 00:09:37,310 --> 00:09:41,370 the distance between industrial park and residential area, 169 00:09:41,370 --> 00:09:44,480 and strong linkages between state and local government, 170 00:09:44,480 --> 00:09:47,630 have contributed to this integrated effort. 171 00:09:47,630 --> 00:09:49,460 The sustainable supply of waste could 172 00:09:49,460 --> 00:09:53,180 be generated from this effort, since municipal waste could 173 00:09:53,180 --> 00:09:56,690 also become a source off raw material for industry. 174 00:09:56,690 --> 00:10:01,800 In return, the municipality also benefits from this initiative. 175 00:10:01,800 --> 00:10:05,320 Since the energy generated by industrial symbiosis 176 00:10:05,320 --> 00:10:08,000 will be supplied to the municipality, 177 00:10:08,000 --> 00:10:13,116 thus reducing the municipality heavy reliance on fossil fuel. 178 00:10:13,116 --> 00:10:14,990 What can be learned from industrial symbiosis 179 00:10:14,990 --> 00:10:16,580 in Nusajaya? 180 00:10:16,580 --> 00:10:19,860 And how can it be duplicated elsewhere? 181 00:10:19,860 --> 00:10:22,480 The case of industrial symbiosis in Nusajaya 182 00:10:22,480 --> 00:10:24,960 provides a good lesson to accelerate 183 00:10:24,960 --> 00:10:27,070 the development of industrial symbiosis 184 00:10:27,070 --> 00:10:28,700 in developing countries. 185 00:10:28,700 --> 00:10:31,810 The primary elements that are necessary to support 186 00:10:31,810 --> 00:10:34,930 the successful implementation of industrial symbiosis 187 00:10:34,930 --> 00:10:38,750 in other countries are, first, availability 188 00:10:38,750 --> 00:10:41,610 of renewable energy source. 189 00:10:41,610 --> 00:10:45,230 Second, distance from the renewable energy source 190 00:10:45,230 --> 00:10:48,790 to the industrial park. 191 00:10:48,790 --> 00:10:51,240 Third, a strong regulatory and legal structure 192 00:10:51,240 --> 00:10:53,730 around climate change mitigations. 193 00:10:53,730 --> 00:10:57,620 Fourth, financial incentives. 194 00:10:57,620 --> 00:11:01,840 Fifth, strong linkages between national, state, 195 00:11:01,840 --> 00:11:03,650 and local development to encourage 196 00:11:03,650 --> 00:11:07,730 integrated industrial and urban symbiosis. 197 00:11:07,730 --> 00:11:10,250 Last but not least, this initiative 198 00:11:10,250 --> 00:11:13,660 would not be possible without strong commitment 199 00:11:13,660 --> 00:11:18,630 from industry and stakeholders to its sustainable development. 200 00:11:18,630 --> 00:11:21,480 As we come to the end, can industry 201 00:11:21,480 --> 00:11:25,680 save the environment while also remaining competitive? 202 00:11:25,680 --> 00:11:28,050 The answer is simple. 203 00:11:28,050 --> 00:11:31,030 Turning waste to resources by implementing 204 00:11:31,030 --> 00:11:32,610 industrial symbiosis.