1 00:00:00,040 --> 00:00:02,470 The following content is provided under a Creative 2 00:00:02,470 --> 00:00:03,880 Commons license. 3 00:00:03,880 --> 00:00:06,920 Your support will help MIT OpenCourseWare continue to 4 00:00:06,920 --> 00:00:10,570 offer high quality educational resources for free. 5 00:00:10,570 --> 00:00:13,470 To make a donation or view additional materials from 6 00:00:13,470 --> 00:00:17,872 hundreds of MIT courses, visit MIT OpenCourseWare at 7 00:00:17,872 --> 00:00:19,122 ocw.mit.edu. 8 00:00:22,130 --> 00:00:23,870 PROFESSOR: Ladies and gentlemen, welcome to this 9 00:00:23,870 --> 00:00:26,570 lecture on nonlinear finite element analysis of solids and 10 00:00:26,570 --> 00:00:28,010 structures. 11 00:00:28,010 --> 00:00:30,840 In this lecture, I would like to continue to consider the 12 00:00:30,840 --> 00:00:33,650 plate with a hole that we already considered in the 13 00:00:33,650 --> 00:00:34,830 previous lecture. 14 00:00:34,830 --> 00:00:36,550 But I now would like to turn our attention 15 00:00:36,550 --> 00:00:38,910 to a nonlinear solution. 16 00:00:38,910 --> 00:00:41,920 As we mentioned in previous lectures, a nonlinear analysis 17 00:00:41,920 --> 00:00:45,500 should only be performed only once a linear solution has 18 00:00:45,500 --> 00:00:46,790 been obtained. 19 00:00:46,790 --> 00:00:49,680 The linear solution checks the finite element model and 20 00:00:49,680 --> 00:00:52,260 yields valuable insight into what 21 00:00:52,260 --> 00:00:54,390 nonlinearities are important. 22 00:00:54,390 --> 00:00:57,630 And once again, we considered the linear solution of this 23 00:00:57,630 --> 00:00:59,585 plate in the previous lecture. 24 00:00:59,585 --> 00:01:03,110 We now want to go on with the nonlinear solution. 25 00:01:03,110 --> 00:01:06,280 Here we have the plate with the hole once again. 26 00:01:09,340 --> 00:01:13,630 It's a square plate subjected to the loading shown. 27 00:01:13,630 --> 00:01:15,940 Here is the whole. 28 00:01:15,940 --> 00:01:17,730 These were the material data that we used 29 00:01:17,730 --> 00:01:19,240 in the linear analysis. 30 00:01:19,240 --> 00:01:21,960 The thickness of the plate is given here. 31 00:01:21,960 --> 00:01:26,170 We consider only one quarter of the plate because of 32 00:01:26,170 --> 00:01:31,240 symmetry conditions, we can considering that one quarter, 33 00:01:31,240 --> 00:01:34,220 analyze the whole plate, as we have discussed in 34 00:01:34,220 --> 00:01:36,090 the previous lecture. 35 00:01:36,090 --> 00:01:39,610 In the previous lecture, we also showed how we use 36 00:01:39,610 --> 00:01:44,540 ADINA-IN to generate the data for this mesh. 37 00:01:44,540 --> 00:01:49,640 And this input data then is used in ADINA to actually 38 00:01:49,640 --> 00:01:52,040 perform the analysis. 39 00:01:52,040 --> 00:01:54,560 We did the analysis for linear conditions in 40 00:01:54,560 --> 00:01:56,300 the previous lecture. 41 00:01:56,300 --> 00:01:59,660 Some important considerations for the nonlinear analysis are 42 00:01:59,660 --> 00:02:04,000 now what material model to select, what displacement 43 00:02:04,000 --> 00:02:07,780 strain assumptions to make, what sequence of load 44 00:02:07,780 --> 00:02:11,890 application to choose, and what nonlinear equation 45 00:02:11,890 --> 00:02:13,070 solution strategy and 46 00:02:13,070 --> 00:02:15,220 convergence criteria to select. 47 00:02:15,220 --> 00:02:20,090 We will address these issues in this lecture. 48 00:02:20,090 --> 00:02:23,770 We use, once again, the ADINA system. 49 00:02:23,770 --> 00:02:24,740 Now, of course, for the 50 00:02:24,740 --> 00:02:27,990 elasto-plastic static response. 51 00:02:27,990 --> 00:02:31,880 We will also investigate the effect on the response when a 52 00:02:31,880 --> 00:02:36,410 shaft is placed into the plate hole. 53 00:02:36,410 --> 00:02:40,440 Some important observations regarding the nonlinear 54 00:02:40,440 --> 00:02:44,190 analysis are given on this viewgraph. 55 00:02:44,190 --> 00:02:47,630 First of all, we notice that the recommendations that we 56 00:02:47,630 --> 00:02:51,820 discussed regarding the linear analysis that we discussed in 57 00:02:51,820 --> 00:02:56,030 the previous lecture are also very valid here of course. 58 00:02:56,030 --> 00:02:59,140 But for the nonlinear analysis, we need also to 59 00:02:59,140 --> 00:03:03,600 consider and be careful with the sequence and incremental 60 00:03:03,600 --> 00:03:07,510 magnitudes of load application and the choice of convergence 61 00:03:07,510 --> 00:03:09,030 tolerances. 62 00:03:09,030 --> 00:03:12,780 We ill address, of course, these issues just now. 63 00:03:12,780 --> 00:03:16,720 The first analysis that I'd like to discuss with you is a 64 00:03:16,720 --> 00:03:19,740 limit load calculation of the plate. 65 00:03:19,740 --> 00:03:25,130 Here we show the plate and the load, p, will increase 66 00:03:25,130 --> 00:03:32,830 continuously up to a maximum value and then decrease to 0. 67 00:03:32,830 --> 00:03:37,270 The plate is modelled as an elasto-plastic material. 68 00:03:37,270 --> 00:03:40,830 And the material assumption is summarized on 69 00:03:40,830 --> 00:03:42,540 this viewgraph here. 70 00:03:42,540 --> 00:03:44,150 Here are the material properties. 71 00:03:44,150 --> 00:03:47,590 We assume basically it is a steel. 72 00:03:47,590 --> 00:03:52,310 Notice the stress strain law is shown here. 73 00:03:52,310 --> 00:03:55,330 We assume isotropic hardening in the analysis. 74 00:03:55,330 --> 00:03:59,690 We discussed what this means in an earlier lecture. 75 00:03:59,690 --> 00:04:03,400 The initial Young's modulus is the one that we use for the 76 00:04:03,400 --> 00:04:04,940 linear analysis. 77 00:04:04,940 --> 00:04:07,070 Nu is equal to 0.3. 78 00:04:07,070 --> 00:04:10,350 And the strain hardening modulus is given here. 79 00:04:12,890 --> 00:04:17,839 This idealization is probably only applicable to small 80 00:04:17,839 --> 00:04:20,870 strain conditions, strains that are 81 00:04:20,870 --> 00:04:23,940 smaller than 2% roughly. 82 00:04:23,940 --> 00:04:28,680 The maximum that you would want to allow is probably 4%. 83 00:04:28,680 --> 00:04:33,000 And we will actually perform the analysis first using a 84 00:04:33,000 --> 00:04:36,550 materially nonlinear only formulation. 85 00:04:36,550 --> 00:04:40,990 This means, as we discussed in the early lectures, that we 86 00:04:40,990 --> 00:04:44,080 neglect all kinematic nonlinearities, that we only 87 00:04:44,080 --> 00:04:46,240 include the material nonlinearities in the 88 00:04:46,240 --> 00:04:48,180 analysis, these material nonlinearities. 89 00:04:50,880 --> 00:04:55,050 Later on, we however want to also perform in this lecture 90 00:04:55,050 --> 00:04:59,200 an analysis that includes the displacement large quotations 91 00:04:59,200 --> 00:05:01,620 and in fact even large strain conditions. 92 00:05:01,620 --> 00:05:05,530 And we will study those analysis results in comparison 93 00:05:05,530 --> 00:05:08,650 to the material nonlinear only analysis results. 94 00:05:08,650 --> 00:05:11,090 The load history used for the analysis is 95 00:05:11,090 --> 00:05:13,050 shown on this viewgraph. 96 00:05:13,050 --> 00:05:16,660 You can see that we are increasingly linearly the load 97 00:05:16,660 --> 00:05:21,880 up to a maximum value of 650 MPa, megapascals, and then 98 00:05:21,880 --> 00:05:25,380 suddenly decrease the load to 0. 99 00:05:25,380 --> 00:05:31,100 Notice we are using altogether 14 steps, 13 to increase the 100 00:05:31,100 --> 00:05:34,000 load and just one step to decrease the load. 101 00:05:34,000 --> 00:05:37,060 Of course, we are having here a time axis. 102 00:05:37,060 --> 00:05:40,930 But the load step or time step that we used was 103 00:05:40,930 --> 00:05:44,100 delta t equal to 1. 104 00:05:44,100 --> 00:05:48,070 Well we performed this analysis a few weeks ago in my 105 00:05:48,070 --> 00:05:50,150 laboratory at MIT. 106 00:05:50,150 --> 00:05:55,220 And we brought in a video crew to video record our actions. 107 00:05:55,220 --> 00:05:59,690 I'd like to now share with you what we have recorded and also 108 00:05:59,690 --> 00:06:05,820 narrate to you what actually is happening in the computer 109 00:06:05,820 --> 00:06:09,510 run as we prepare the computer run, as we run it, and also 110 00:06:09,510 --> 00:06:11,790 interprets the resides. 111 00:06:11,790 --> 00:06:16,680 Our first step is to modify the input data that we 112 00:06:16,680 --> 00:06:19,210 prepared in the previous lecture for the linear 113 00:06:19,210 --> 00:06:20,540 analysis of the plate. 114 00:06:20,540 --> 00:06:24,910 We now have to, of course, modify this input data. 115 00:06:24,910 --> 00:06:29,130 First of all, to introduce the load curve, this load history 116 00:06:29,130 --> 00:06:32,880 curve that we just discussed. 117 00:06:32,880 --> 00:06:38,490 And then we also have to modify the material data to 118 00:06:38,490 --> 00:06:41,260 correspond to the elasto-plastic material data 119 00:06:41,260 --> 00:06:43,740 that we now want to associate with a plate. 120 00:06:43,740 --> 00:06:49,240 So let us look now at the video record of what we did 121 00:06:49,240 --> 00:06:53,430 some weeks ago in my laboratory at MIT regarding 122 00:06:53,430 --> 00:06:57,750 the change of these input data. 123 00:06:57,750 --> 00:06:59,820 Here we see once more the mesh that we're using 124 00:06:59,820 --> 00:07:01,760 to analyze the plate. 125 00:07:01,760 --> 00:07:04,950 And now we prepare input data for ADINA-IN. 126 00:07:04,950 --> 00:07:07,250 Here we input the time function that we employ. 127 00:07:10,220 --> 00:07:16,200 You recognize the function points for time 0, 13, and 14 128 00:07:16,200 --> 00:07:32,100 with the values 0, 6.5, 0. 129 00:07:32,100 --> 00:07:35,430 We also input that 14 steps are used in the analysis, that 130 00:07:35,430 --> 00:07:38,340 time step delta t is 1. 131 00:07:38,340 --> 00:07:40,630 Next we input the material definition. 132 00:07:40,630 --> 00:07:43,700 And note that there is a typographical error. 133 00:07:43,700 --> 00:07:48,100 We typed plestic instead of plastic. 134 00:07:48,100 --> 00:07:51,880 We try to do the typing fast and did not notice the error. 135 00:07:51,880 --> 00:07:54,790 Notice the Young's module E, Poisson's ratio nu, the strain 136 00:07:54,790 --> 00:07:57,950 hardening modulus ET, and the yield stress [? sigma ?] 137 00:07:57,950 --> 00:07:59,200 yield are defined. 138 00:08:01,590 --> 00:08:04,220 Because of the typographical error, the program prints out 139 00:08:04,220 --> 00:08:07,300 an error message, namely the plestic material is not found 140 00:08:07,300 --> 00:08:09,430 in the library. 141 00:08:09,430 --> 00:08:11,410 Here we see the library of material models 142 00:08:11,410 --> 00:08:12,680 available in ADINA. 143 00:08:12,680 --> 00:08:16,830 The library consists of the material models elastic, 144 00:08:16,830 --> 00:08:22,830 orthotropic, thermo-elastic, and so on and so on. 145 00:08:22,830 --> 00:08:24,780 We know retype the material data definition. 146 00:08:44,140 --> 00:08:46,660 We also do not want to use equilibrium iterations. 147 00:08:49,400 --> 00:08:54,060 The default in ADINA is to use equilibrium iterations. 148 00:08:54,060 --> 00:08:57,680 Actually, the BFGS method we discussed earlier because 149 00:08:57,680 --> 00:08:59,860 large errors of solution can accumulate when 150 00:08:59,860 --> 00:09:01,860 iterations are not used. 151 00:09:01,860 --> 00:09:03,930 We discussed all of this earlier. 152 00:09:03,930 --> 00:09:06,710 Let's see what happens when we do not iterate in the solution 153 00:09:06,710 --> 00:09:09,450 of this problem, just as a point of study. 154 00:09:09,450 --> 00:09:12,150 We now finally by the command ADINA generate 155 00:09:12,150 --> 00:09:14,190 the ADINA data input. 156 00:09:14,190 --> 00:09:16,880 Note that in this input preparation we only change the 157 00:09:16,880 --> 00:09:19,500 data from the linear analysis data used in the previous 158 00:09:19,500 --> 00:09:22,200 lecture to the data for the nonlinear analysis we want to 159 00:09:22,200 --> 00:09:23,450 perform now. 160 00:09:26,030 --> 00:09:30,420 Having set up the proper input data for ADINA-IN and having 161 00:09:30,420 --> 00:09:34,490 used ADINA-IN to generate the input data for ADINA, we can 162 00:09:34,490 --> 00:09:38,440 now execute that input data with ADINA obtain our first 163 00:09:38,440 --> 00:09:40,580 analysis results. 164 00:09:40,580 --> 00:09:45,490 We evaluate these analysis results by plotting the force 165 00:09:45,490 --> 00:09:49,850 applied here as a function of the displacements 166 00:09:49,850 --> 00:09:53,360 corresponding to this motion as well. 167 00:09:53,360 --> 00:09:58,470 And we will see that the force displacement curve looks 168 00:09:58,470 --> 00:09:59,850 rather unphysical. 169 00:09:59,850 --> 00:10:02,020 In other words, the results don't make 170 00:10:02,020 --> 00:10:04,420 much physical sense. 171 00:10:04,420 --> 00:10:06,780 So we search for an explanation. 172 00:10:06,780 --> 00:10:08,750 Why is that so? 173 00:10:08,750 --> 00:10:12,720 And we will find that the reason is that we did not use 174 00:10:12,720 --> 00:10:15,300 equilibrium iterations in the analysis. 175 00:10:15,300 --> 00:10:20,120 In fact, if you go back, you will see that we deliberately 176 00:10:20,120 --> 00:10:22,750 did not want to use equilibrium iterations in this 177 00:10:22,750 --> 00:10:27,280 first analysis, although in ADINA the default is to use 178 00:10:27,280 --> 00:10:29,660 equipment directions. 179 00:10:29,660 --> 00:10:34,720 But I wanted to once show you what kind of results you must 180 00:10:34,720 --> 00:10:37,780 expect if you don't use equilibrium iterations. 181 00:10:37,780 --> 00:10:40,020 So we realized that we should really use equilibrium 182 00:10:40,020 --> 00:10:42,800 iterations and that we will, of course, have to change our 183 00:10:42,800 --> 00:10:47,840 input a little bit through ADINA-IN in order to perform 184 00:10:47,840 --> 00:10:49,520 equilibrium iterations. 185 00:10:49,520 --> 00:10:54,230 The load history that we will still be using is the same. 186 00:10:54,230 --> 00:10:55,790 Here it is shown once again. 187 00:10:55,790 --> 00:11:00,020 But now we will use the default method of equilibrium 188 00:11:00,020 --> 00:11:03,570 iterations, the BFGS method. 189 00:11:03,570 --> 00:11:06,540 And this one will be applied, this method of equilibrium 190 00:11:06,540 --> 00:11:09,690 iteration will be used for each load step. 191 00:11:09,690 --> 00:11:13,730 Once again, 13 load steps up and one load step down. 192 00:11:13,730 --> 00:11:17,490 The convergence criteria that we using in the analysis are 193 00:11:17,490 --> 00:11:21,150 show here, the convergence criteria on energy. 194 00:11:21,150 --> 00:11:23,920 And we talked about this one quite extensively in a 195 00:11:23,920 --> 00:11:25,010 previous lecture. 196 00:11:25,010 --> 00:11:28,830 And the convergence criteria on the force, again, I'd like 197 00:11:28,830 --> 00:11:32,120 to refer you to our previous lecture. 198 00:11:32,120 --> 00:11:35,860 When we apply equilibrium iterations in each step, we 199 00:11:35,860 --> 00:11:38,820 will see that our results look good. 200 00:11:38,820 --> 00:11:40,520 They make physical sense. 201 00:11:40,520 --> 00:11:43,420 In fact, they look quite appealing. 202 00:11:43,420 --> 00:11:46,460 So let us look now at these solution results. 203 00:11:46,460 --> 00:11:49,780 Let us go, in other words, to what has happened in the 204 00:11:49,780 --> 00:11:52,120 laboratory the way we have been video 205 00:11:52,120 --> 00:11:55,270 recording it earlier. 206 00:11:55,270 --> 00:11:58,310 Here we see the solution results, the load applied as a 207 00:11:58,310 --> 00:12:00,620 function of the displacement, the extension 208 00:12:00,620 --> 00:12:03,220 of the quarter plate. 209 00:12:03,220 --> 00:12:05,270 On the horizontal axis, we measure the displacement. 210 00:12:11,050 --> 00:12:13,790 On the vertical axis, we measures of value of the load, 211 00:12:13,790 --> 00:12:15,080 actually the pressure applied. 212 00:12:21,670 --> 00:12:23,440 So far the curve looks OK. 213 00:12:23,440 --> 00:12:26,340 But we show here only the responsible for the first 13 214 00:12:26,340 --> 00:12:30,280 steps for which the load has increased monotonically. 215 00:12:30,280 --> 00:12:31,860 here we see now the load displacement 216 00:12:31,860 --> 00:12:35,160 response for all 14 steps. 217 00:12:35,160 --> 00:12:38,290 Notice that the scale on the horizontal axis measuring 218 00:12:38,290 --> 00:12:40,560 displacement is different from what we used before. 219 00:12:45,530 --> 00:12:49,090 Note that the 13 first steps bring us to the maximum load 220 00:12:49,090 --> 00:12:52,090 and maximum positive displacement and that the 221 00:12:52,090 --> 00:12:55,330 predicted unloading response in step 14 is quite 222 00:12:55,330 --> 00:12:56,580 unrealistic. 223 00:12:59,890 --> 00:13:02,770 We obtain a large negative displacement. 224 00:13:02,770 --> 00:13:05,840 As we will see, this is due to not having used equilibrium 225 00:13:05,840 --> 00:13:08,200 iterations. 226 00:13:08,200 --> 00:13:11,120 Next, we look at the mesh and study the plastic zones as 227 00:13:11,120 --> 00:13:12,690 they develop with increasing load. 228 00:13:15,520 --> 00:13:17,620 A time code is given about the mesh. 229 00:13:17,620 --> 00:13:20,482 This time code gives the step number. 230 00:13:20,482 --> 00:13:24,870 It increases until time is equal to 14. 231 00:13:24,870 --> 00:13:26,960 The plastic zones are shown by shading the 232 00:13:26,960 --> 00:13:28,940 area that is plastic. 233 00:13:28,940 --> 00:13:30,810 For the first steps, there's no plasticity. 234 00:13:44,810 --> 00:13:47,370 Then the plastic zone is small, it develops around the 235 00:13:47,370 --> 00:14:00,050 hole and it grows rapidly as the larger 236 00:14:00,050 --> 00:14:01,300 load levels are reached. 237 00:14:04,850 --> 00:14:08,305 Note also how the plastic zone spreads through the elements. 238 00:14:08,305 --> 00:14:12,080 We used 3 by 3 Gauss numerical integration and test whether 239 00:14:12,080 --> 00:14:15,130 an integration point has gone plastic. 240 00:14:15,130 --> 00:14:17,460 If so, we shade the contributory area of the 241 00:14:17,460 --> 00:14:18,960 integration point. 242 00:14:18,960 --> 00:14:21,120 As an average for each integration point, the 243 00:14:21,120 --> 00:14:25,470 contributory area is 1/9 ninth of the element area. 244 00:14:25,470 --> 00:14:29,200 Here at step 12, you can very nicely see how the plastic 245 00:14:29,200 --> 00:14:32,052 zones have progressed through the elements. 246 00:14:32,052 --> 00:14:34,270 The elastic plastic interface boundary 247 00:14:34,270 --> 00:14:37,790 goes through the elements. 248 00:14:37,790 --> 00:14:40,960 Note that at step 14, after unloading much off the plate 249 00:14:40,960 --> 00:14:41,980 is still plastic. 250 00:14:41,980 --> 00:14:43,230 This is quite unphysical. 251 00:14:46,340 --> 00:14:49,280 We now rerun the analysis with equilibrium iterations and 252 00:14:49,280 --> 00:14:53,130 here is the load displacement response we now obtain. 253 00:14:53,130 --> 00:14:55,470 First we look at the scales on the axes. 254 00:15:15,140 --> 00:15:17,900 We note that the loading response is similar to what we 255 00:15:17,900 --> 00:15:19,550 had before. 256 00:15:19,550 --> 00:15:21,270 Although a much larger displacement is 257 00:15:21,270 --> 00:15:23,770 reached in steps 13. 258 00:15:23,770 --> 00:15:27,280 The unloading response in step 14 is now quite realistic, 259 00:15:27,280 --> 00:15:31,210 with a permanent positive displacement at zero load. 260 00:15:31,210 --> 00:15:36,900 Finally, we show the plastic zones for this analysis. 261 00:15:36,900 --> 00:15:39,880 Note that we show the initial mesh time 0 and then 262 00:15:39,880 --> 00:15:43,750 immediately the time equals 6 results. 263 00:15:43,750 --> 00:15:46,500 Initially, the plasticity progresses as much as in the 264 00:15:46,500 --> 00:15:49,400 analysis without equilibrium iterations, but the final 265 00:15:49,400 --> 00:15:52,720 spread of plasticity reached in step 13 is larger. 266 00:15:52,720 --> 00:15:55,200 And after unloading of the load at the end of the 267 00:15:55,200 --> 00:15:59,150 analysis, the complete plate is elastic. 268 00:15:59,150 --> 00:16:02,110 However, clearly permanent deformations have occurred as 269 00:16:02,110 --> 00:16:05,190 can be seen by looking at the default mesh at time 14. 270 00:16:09,070 --> 00:16:12,000 As we discussed already, our analysis results now look 271 00:16:12,000 --> 00:16:12,690 quite good. 272 00:16:12,690 --> 00:16:14,780 They look quite reasonable. 273 00:16:14,780 --> 00:16:18,390 But one additional way to evaluate the analysis results 274 00:16:18,390 --> 00:16:20,500 is to plot stress vectors. 275 00:16:20,500 --> 00:16:24,230 We did so in the linear analysis of the previous 276 00:16:24,230 --> 00:16:28,020 lecture when we also looked at the analysis results obtained 277 00:16:28,020 --> 00:16:31,530 from this mesh, but of course, in linear analysis. 278 00:16:31,530 --> 00:16:35,010 We want to do now the same for the nonlinear analysis results 279 00:16:35,010 --> 00:16:36,430 that we obtained. 280 00:16:36,430 --> 00:16:40,750 And let us just quickly look at what we're doing in the 281 00:16:40,750 --> 00:16:42,990 stress vector output. 282 00:16:42,990 --> 00:16:50,450 We plot at each integration point two lines as shown here. 283 00:16:50,450 --> 00:16:56,120 If they are carrying an arrow, then it is tensile stress. 284 00:16:56,120 --> 00:16:59,760 No arrow means compressive stress. 285 00:16:59,760 --> 00:17:02,410 And notice these two lines correspond to 286 00:17:02,410 --> 00:17:06,550 the principal stresses. 287 00:17:06,550 --> 00:17:11,460 Notice that the lengths of these lines are proportional 288 00:17:11,460 --> 00:17:13,890 to the magnitudes of the stresses. 289 00:17:13,890 --> 00:17:19,920 So let's now do a stress vector plot for the mesh at 290 00:17:19,920 --> 00:17:24,020 time 13 and at time 14, in other words, at maximum load 291 00:17:24,020 --> 00:17:28,170 application and after removal of the total load, four the 292 00:17:28,170 --> 00:17:29,995 results that we just have obtained. 293 00:17:32,890 --> 00:17:35,590 Here we see the stress vectors plotted onto the total mesh 294 00:17:35,590 --> 00:17:40,150 for the stress state at time 13, that is at total load. 295 00:17:40,150 --> 00:17:42,500 We note of course, that there is very much information, 296 00:17:42,500 --> 00:17:44,750 there are many stress vectors. 297 00:17:44,750 --> 00:17:47,570 To see any detail we have to focus our attention onto 298 00:17:47,570 --> 00:17:48,820 certain elements. 299 00:17:51,150 --> 00:17:53,890 Here we now look closer at the elements adjacent to the 300 00:17:53,890 --> 00:17:56,770 horizontal symmetry line. 301 00:17:56,770 --> 00:17:58,980 We note that the stress vectors correspond to vertical 302 00:17:58,980 --> 00:18:00,715 tensile stresses as expected. 303 00:18:04,730 --> 00:18:08,040 At a top edge of the plate we see tensile vertical stresses 304 00:18:08,040 --> 00:18:10,820 and tensile horizontal stresses. 305 00:18:10,820 --> 00:18:13,660 The maximum stress at any integration point is 1100 306 00:18:13,660 --> 00:18:17,610 megapascals and occurs near the hole. 307 00:18:17,610 --> 00:18:20,940 Here we now see the stress vector plot at time 14, that 308 00:18:20,940 --> 00:18:24,300 is after load removal. 309 00:18:24,300 --> 00:18:26,030 It is most interesting to study the 310 00:18:26,030 --> 00:18:28,050 stress flow in the mesh. 311 00:18:28,050 --> 00:18:32,240 Note that the stresses flow along and parallel to the free 312 00:18:32,240 --> 00:18:34,690 surface of the plate. 313 00:18:34,690 --> 00:18:38,170 This must be so because there are no externally applied 314 00:18:38,170 --> 00:18:40,100 tractions anymore. 315 00:18:40,100 --> 00:18:42,060 Here we see the detail of the stress flow in the 316 00:18:42,060 --> 00:18:43,390 corner of the plate. 317 00:18:43,390 --> 00:18:47,940 The stress vectors are parallel to the free surface. 318 00:18:47,940 --> 00:18:51,080 And here is the stress flow in the elements around the hole. 319 00:18:51,080 --> 00:18:52,660 The same observations apply. 320 00:18:56,110 --> 00:19:01,150 The maximum stress is 880.3 megapascals. 321 00:19:01,150 --> 00:19:03,705 This completes what I wanted to show you in this phase of 322 00:19:03,705 --> 00:19:06,620 the analysis. 323 00:19:06,620 --> 00:19:08,620 This completes our materially nonlinear only 324 00:19:08,620 --> 00:19:10,330 analysis of the plate. 325 00:19:10,330 --> 00:19:12,770 However, if we look at the solution results once more 326 00:19:12,770 --> 00:19:17,770 closely, we find that in this element here the magnitude of 327 00:19:17,770 --> 00:19:23,620 the strains is about 2% at the end of load step 11, 4% at the 328 00:19:23,620 --> 00:19:28,060 end of load step 12, and 14% to 15% at the end 329 00:19:28,060 --> 00:19:29,340 of load step 13. 330 00:19:29,340 --> 00:19:32,240 In other words, at maximum load application, we have 331 00:19:32,240 --> 00:19:34,430 certainly here large strains. 332 00:19:34,430 --> 00:19:38,270 And one might very well ask, what is the effect of this 333 00:19:38,270 --> 00:19:40,760 large strain on the analysis results? 334 00:19:40,760 --> 00:19:43,330 Of course, in the materially nonlinear only solution, we 335 00:19:43,330 --> 00:19:47,500 did not include any kinematic nonlinearities. 336 00:19:47,500 --> 00:19:51,670 So our next objective is then to perform analysis that said 337 00:19:51,670 --> 00:19:54,350 include kinematic nonlinearities. 338 00:19:54,350 --> 00:19:57,830 And we want to now proceed with a total Lagrangian 339 00:19:57,830 --> 00:20:02,110 formulation analysis, which includes large displacements, 340 00:20:02,110 --> 00:20:05,750 large rotations, but only small strains. 341 00:20:05,750 --> 00:20:09,030 And I also want to share with you some solution results that 342 00:20:09,030 --> 00:20:13,310 we obtained using an updated Lagrangian formulation. 343 00:20:13,310 --> 00:20:15,740 We did not talk about this formulation 344 00:20:15,740 --> 00:20:16,930 in the earlier lectures. 345 00:20:16,930 --> 00:20:20,090 We did talk about this formulation, but not about 346 00:20:20,090 --> 00:20:21,610 that formulation. 347 00:20:21,610 --> 00:20:24,210 This formulation really is best covered 348 00:20:24,210 --> 00:20:26,290 in a separate lecture. 349 00:20:26,290 --> 00:20:30,000 However, it's still very interesting to look at the 350 00:20:30,000 --> 00:20:32,270 solution results that we obtain we this formulation. 351 00:20:32,270 --> 00:20:36,190 If you want to read up on this formulation, please refer to 352 00:20:36,190 --> 00:20:39,440 the study guide in which a reference given. 353 00:20:39,440 --> 00:20:42,160 A paper is referred to in which this 354 00:20:42,160 --> 00:20:43,630 formulation is described. 355 00:20:43,630 --> 00:20:48,610 So let us now look at the solution results obtained from 356 00:20:48,610 --> 00:20:52,010 these three formulations. 357 00:20:52,010 --> 00:20:55,110 And the solution results that we want to look at are once 358 00:20:55,110 --> 00:20:58,650 again the force displacement curve for each of these 359 00:20:58,650 --> 00:21:00,720 formulations. 360 00:21:00,720 --> 00:21:04,830 In other words, force applies here, displacement seen here, 361 00:21:04,830 --> 00:21:07,540 for these three formulations. 362 00:21:07,540 --> 00:21:11,345 Let's turn back to the laboratory and see what are 363 00:21:11,345 --> 00:21:14,110 the results. 364 00:21:14,110 --> 00:21:17,390 Here we see the analysis results for the MNO, that is 365 00:21:17,390 --> 00:21:21,100 the materially nonlinear only, the TL, that is the total 366 00:21:21,100 --> 00:21:24,140 Lagrangian, and to UL, that is the updated Lagrangian 367 00:21:24,140 --> 00:21:26,930 formulations. 368 00:21:26,930 --> 00:21:29,670 We look first at the horizontal axis scale giving 369 00:21:29,670 --> 00:21:30,920 the displacement. 370 00:21:34,480 --> 00:21:37,540 And then at the vertical axis scale giving the load that is 371 00:21:37,540 --> 00:21:40,830 the pressure applied. 372 00:21:40,830 --> 00:21:43,490 Notice that there are three, in fact we will we later four 373 00:21:43,490 --> 00:21:44,910 distinct curves. 374 00:21:44,910 --> 00:21:47,840 However, under this much plasticity, the curves are 375 00:21:47,840 --> 00:21:50,210 almost the same. 376 00:21:50,210 --> 00:21:52,840 The TL analysis results corresponds to the smallest 377 00:21:52,840 --> 00:21:54,100 displacements. 378 00:21:54,100 --> 00:21:57,160 The MNO solution gives larger displacements. 379 00:21:57,160 --> 00:21:59,535 And the UL solution gives the largest displacements. 380 00:22:02,870 --> 00:22:05,890 For the UL solution, we actually see two curves when 381 00:22:05,890 --> 00:22:07,310 looking closely. 382 00:22:07,310 --> 00:22:11,460 These correspond to using once 14 steps as for the TL and MNO 383 00:22:11,460 --> 00:22:14,030 analyses and then using once twice the 384 00:22:14,030 --> 00:22:15,620 number of load steps. 385 00:22:15,620 --> 00:22:18,400 Note that the unloading response in all solutions is 386 00:22:18,400 --> 00:22:20,690 quite the same. 387 00:22:20,690 --> 00:22:23,270 However, of course, the permanent displacements at 0 388 00:22:23,270 --> 00:22:25,990 applied load are quite different because the maximum 389 00:22:25,990 --> 00:22:30,070 displacements corresponding to peak load were different. 390 00:22:30,070 --> 00:22:32,640 These analysis results underline the importance of 391 00:22:32,640 --> 00:22:34,100 choosing the appropriate kinematic 392 00:22:34,100 --> 00:22:36,310 formation for the analysis. 393 00:22:36,310 --> 00:22:38,980 Here, large strain effects are quite significant at the very 394 00:22:38,980 --> 00:22:40,230 high load levels. 395 00:22:43,230 --> 00:22:47,230 In the next analysis we now consider the effect of a shaft 396 00:22:47,230 --> 00:22:48,890 in the hole. 397 00:22:48,890 --> 00:22:52,830 Notice, we look at the same plate as before except that we 398 00:22:52,830 --> 00:22:56,880 know first consider elastic condition only. 399 00:22:56,880 --> 00:22:59,190 And the shaft is shown here. 400 00:22:59,190 --> 00:23:02,310 The shaft has this Young's modulus and Poisson ratio, 401 00:23:02,310 --> 00:23:04,310 same as the plate. 402 00:23:04,310 --> 00:23:08,230 But it is 5 times thicker than the plate and for the shaft we 403 00:23:08,230 --> 00:23:11,760 also consider plane strength conditions. 404 00:23:11,760 --> 00:23:16,530 What we want to do is place a shaft in there, the shaft 405 00:23:16,530 --> 00:23:20,200 being initially flush with the hole, assuming no friction 406 00:23:20,200 --> 00:23:22,160 between the shaft and the hole. 407 00:23:22,160 --> 00:23:27,240 And then we pull on the plate and want to investigate what 408 00:23:27,240 --> 00:23:30,320 is the effect of having that shaft there. 409 00:23:30,320 --> 00:23:35,720 The analysis input data have to now be modified because we 410 00:23:35,720 --> 00:23:40,760 have to put the shaft in there using finite elements as shown 411 00:23:40,760 --> 00:23:41,930 here in red. 412 00:23:41,930 --> 00:23:43,620 We used collapsed 8-node elements to 413 00:23:43,620 --> 00:23:45,190 represent the shaft. 414 00:23:45,190 --> 00:23:47,730 In other words, these collapsed 8-node isoparametric 415 00:23:47,730 --> 00:23:49,580 elements become, of course, triangular 416 00:23:49,580 --> 00:23:51,760 elements as shown here. 417 00:23:51,760 --> 00:23:55,330 Notice we now have a contact surface here. 418 00:23:55,330 --> 00:23:58,530 And that contact surface is modeled using a contact 419 00:23:58,530 --> 00:24:01,150 algorithm, which we did not talk about in 420 00:24:01,150 --> 00:24:03,570 this series of lectures. 421 00:24:03,570 --> 00:24:08,560 This again, would be best covered in another lecture. 422 00:24:08,560 --> 00:24:12,990 I'd like to refer you here to another paper, the reference 423 00:24:12,990 --> 00:24:15,800 of which is also given in the study guide, if you're 424 00:24:15,800 --> 00:24:18,590 interested in reading about the contact algorithm. 425 00:24:18,590 --> 00:24:21,050 The contact algorithm can take into account friction 426 00:24:21,050 --> 00:24:24,570 conditions as well, but in this particular analysis, we 427 00:24:24,570 --> 00:24:29,820 assume 0 friction along the contact surface. 428 00:24:29,820 --> 00:24:33,570 The solution procedure that we are using is it the full 429 00:24:33,570 --> 00:24:36,480 Newton method without line searches. 430 00:24:36,480 --> 00:24:38,830 And the convergence criteria that we are 431 00:24:38,830 --> 00:24:40,480 using are listed here. 432 00:24:40,480 --> 00:24:43,480 These we have been talking about earlier already. 433 00:24:43,480 --> 00:24:46,260 Here we now because of the contact conditions have to 434 00:24:46,260 --> 00:24:50,370 introduce also this convergence criterion, which 435 00:24:50,370 --> 00:24:52,860 is really a convergence criterion on the incremental 436 00:24:52,860 --> 00:24:55,440 contact force. 437 00:24:55,440 --> 00:24:58,200 So let us now proceed with this analysis. 438 00:24:58,200 --> 00:25:02,730 And once again, we perform the analysis and of course, we're 439 00:25:02,730 --> 00:25:05,470 looking at solution results. 440 00:25:05,470 --> 00:25:08,170 Here we see the mesh of the plate once more, the mesh we 441 00:25:08,170 --> 00:25:10,120 used in the previous analyses. 442 00:25:10,120 --> 00:25:13,310 We now need to change the input data for the analysis to 443 00:25:13,310 --> 00:25:15,890 also define the shaft. 444 00:25:15,890 --> 00:25:18,500 This is done using ADINA-IN. 445 00:25:18,500 --> 00:25:21,390 We need to define the addition nodal points and elements for 446 00:25:21,390 --> 00:25:24,380 the shaft in the same way as we input earlier the nodal 447 00:25:24,380 --> 00:25:27,110 points and elements of the plate. 448 00:25:27,110 --> 00:25:29,570 Let's look at the information that defines the content 449 00:25:29,570 --> 00:25:31,760 condition between the plate and the shaft. 450 00:25:31,760 --> 00:25:35,990 And here we see the input for ADINA-IN. 451 00:25:35,990 --> 00:25:37,550 There are two contact surfaces. 452 00:25:37,550 --> 00:25:40,250 The one is the plate hole surface and the other is the 453 00:25:40,250 --> 00:25:41,960 shaft surface. 454 00:25:41,960 --> 00:25:45,280 We denote these two to be a contact surface pair. 455 00:25:45,280 --> 00:25:48,200 Here you now see the mesh of the shaft and the plate. 456 00:25:48,200 --> 00:25:50,225 The shaft is defined by triangular elements. 457 00:25:53,730 --> 00:25:56,430 Here we see the default mesh at maximum load. 458 00:25:56,430 --> 00:25:59,170 Note that the plate has been extended vertically and has 459 00:25:59,170 --> 00:26:01,850 shrunk horizontally. 460 00:26:01,850 --> 00:26:04,250 The shaft has prevented the hole to shrink much 461 00:26:04,250 --> 00:26:05,400 horizontally. 462 00:26:05,400 --> 00:26:07,970 And on top off the shaft, a gap has opened. 463 00:26:07,970 --> 00:26:12,130 All of these deformations are quite realistic. 464 00:26:12,130 --> 00:26:14,760 Here, we see just the shaft and the ring of elements of 465 00:26:14,760 --> 00:26:16,300 the plate around it. 466 00:26:16,300 --> 00:26:19,840 Once again, the calculated deformations make sense. 467 00:26:19,840 --> 00:26:22,610 If you look closely at the shaft by itself, you observe 468 00:26:22,610 --> 00:26:26,990 that it has been compressed horizontally by the plate. 469 00:26:26,990 --> 00:26:29,790 Let's look next at some stress vector plots. 470 00:26:29,790 --> 00:26:32,270 These also show that a physically realistic solution 471 00:26:32,270 --> 00:26:34,680 has been obtained. 472 00:26:34,680 --> 00:26:37,180 Here we see the stress vectors in the element layer of the 473 00:26:37,180 --> 00:26:39,030 plate around the shaft. 474 00:26:39,030 --> 00:26:41,070 Note that the stress vectors are plotted onto 475 00:26:41,070 --> 00:26:43,050 the original mesh. 476 00:26:43,050 --> 00:26:46,030 For the element adjacent to the horizontal symmetry axis 477 00:26:46,030 --> 00:26:49,750 off the plate, we see a vertical tensile stress and a 478 00:26:49,750 --> 00:26:52,170 horizontal compressive stress. 479 00:26:52,170 --> 00:26:54,700 Such stresses are to be expected. 480 00:26:54,700 --> 00:26:57,240 The horizontal compressive stress is, of course, due to 481 00:26:57,240 --> 00:26:58,600 the contact with the shaft. 482 00:27:02,250 --> 00:27:04,830 Note that going around the shaft, the stresses in the 483 00:27:04,830 --> 00:27:08,310 plate align to be parallel to the free surface of the hole, 484 00:27:08,310 --> 00:27:11,070 since there is only contact near the horizontal symmetry 485 00:27:11,070 --> 00:27:13,060 axis of the plate. 486 00:27:13,060 --> 00:27:15,510 This completes what I wanted to discuss with you for this 487 00:27:15,510 --> 00:27:18,540 phase of the analysis. 488 00:27:18,540 --> 00:27:21,390 Finally, I would like to look with you at the analysis 489 00:27:21,390 --> 00:27:26,070 results we obtained when we apply to this plate with the 490 00:27:26,070 --> 00:27:30,000 shaft 100 MPa up there and down here. 491 00:27:30,000 --> 00:27:32,910 We assume that they plate is made of an 492 00:27:32,910 --> 00:27:34,380 elasto-plastic material. 493 00:27:34,380 --> 00:27:37,540 In fact, we model that material as shown 494 00:27:37,540 --> 00:27:39,850 in our early analysis. 495 00:27:39,850 --> 00:27:44,130 And in addition to this loading here shown, also the 496 00:27:44,130 --> 00:27:45,930 shaft expands. 497 00:27:45,930 --> 00:27:48,680 It expands uniformly. 498 00:27:48,680 --> 00:27:53,490 And in fact, it expands 0.05% based on the initial 499 00:27:53,490 --> 00:27:58,570 dimensions of the shaft during each load step and we apply 10 500 00:27:58,570 --> 00:27:59,950 load steps. 501 00:27:59,950 --> 00:28:03,870 So the loading then all together is in the first load 502 00:28:03,870 --> 00:28:06,770 step, 100 MPa applied here. 503 00:28:06,770 --> 00:28:12,610 And from the second to 11th load step, we expand the shaft 504 00:28:12,610 --> 00:28:18,570 by 0.05% in diameter, so to say, based on the initial 505 00:28:18,570 --> 00:28:20,550 dimensions. 506 00:28:20,550 --> 00:28:23,850 We use the updated Lagrangian formulation to model the 507 00:28:23,850 --> 00:28:25,520 response of the plate. 508 00:28:25,520 --> 00:28:29,850 Let's look now at these analysis results. 509 00:28:29,850 --> 00:28:31,780 Here we see just as a reminder once more 510 00:28:31,780 --> 00:28:33,350 the mesh we are using. 511 00:28:33,350 --> 00:28:35,542 Also, here is once more the detail of the 512 00:28:35,542 --> 00:28:37,880 mesh around the shaft. 513 00:28:37,880 --> 00:28:41,410 This is the default mesh at step 1. 514 00:28:41,410 --> 00:28:44,070 The deformations are due to the tensile load of the 100 515 00:28:44,070 --> 00:28:47,140 megapascals on the plate. 516 00:28:47,140 --> 00:28:51,140 Next we plot the plastic zones in the plate as they develop 517 00:28:51,140 --> 00:28:53,330 when the shaft expands. 518 00:28:53,330 --> 00:28:56,500 Notice again the time code above the mesh giving the step 519 00:28:56,500 --> 00:29:00,010 number since delta t equals 1. 520 00:29:00,010 --> 00:29:01,750 There are all together 11 steps. 521 00:29:01,750 --> 00:29:06,320 The shaft expands from step 2 step to step 11. 522 00:29:06,320 --> 00:29:09,500 We see the time code running and at time 7 we see the first 523 00:29:09,500 --> 00:29:10,750 plasticity. 524 00:29:12,950 --> 00:29:16,270 This plasticity spreads as the shaft further expands. 525 00:29:16,270 --> 00:29:19,210 The maximum plastic zone is, of course, reached at the 526 00:29:19,210 --> 00:29:24,560 maximum expansion of the shaft, that is at time 11. 527 00:29:24,560 --> 00:29:28,000 This completes what I wanted to say about this analysis. 528 00:29:28,000 --> 00:29:30,480 Note that after each analysis step we looked at the 529 00:29:30,480 --> 00:29:32,880 calculated deformations and stresses is to identify 530 00:29:32,880 --> 00:29:34,420 whether these make sense. 531 00:29:37,000 --> 00:29:39,540 This brings us to the end of this lecture and to the end of 532 00:29:39,540 --> 00:29:40,500 this course. 533 00:29:40,500 --> 00:29:43,500 I'd like to now just take a few minutes for some closing 534 00:29:43,500 --> 00:29:45,840 remarks regarding the course. 535 00:29:45,840 --> 00:29:48,400 I mentioned already in the first lecture that nonlinear 536 00:29:48,400 --> 00:29:50,880 finite element analysis is a very large field. 537 00:29:50,880 --> 00:29:54,110 There are continuum mechanics principles, numerical 538 00:29:54,110 --> 00:29:57,460 algorithms, and software considerations. 539 00:29:57,460 --> 00:30:02,140 We could not cover in detail many aspects of all of these 540 00:30:02,140 --> 00:30:04,850 fields in these 22 lectures. 541 00:30:04,850 --> 00:30:08,630 However, I do believe that the 22 lectures provide a good 542 00:30:08,630 --> 00:30:12,200 introduction and a good foundation for further study. 543 00:30:12,200 --> 00:30:14,890 I would hope that you would listen to these lectures with 544 00:30:14,890 --> 00:30:18,670 your colleagues, that these lectures would initiate 545 00:30:18,670 --> 00:30:22,280 discussions, stimulations for your work in nonlinear 546 00:30:22,280 --> 00:30:25,860 analysis and, of course, also questions. 547 00:30:25,860 --> 00:30:28,500 We at MIT continue to work in nonlinear 548 00:30:28,500 --> 00:30:30,160 finite element analysis. 549 00:30:30,160 --> 00:30:33,520 And we also offer from time to time weekly courses. 550 00:30:33,520 --> 00:30:36,330 I would be glad to see some off you at these weekly 551 00:30:36,330 --> 00:30:40,130 courses to share some of the experiences that you have had 552 00:30:40,130 --> 00:30:44,930 listening to these video lectures and also regarding 553 00:30:44,930 --> 00:30:47,460 your work in practice. 554 00:30:47,460 --> 00:30:51,040 Finally, I'd like to mention that a video course of this 555 00:30:51,040 --> 00:30:54,750 nature can only be produced through the concerted effort 556 00:30:54,750 --> 00:30:57,420 of a number of very devoted people. 557 00:30:57,420 --> 00:31:00,660 I'd like to thank for their collaboration and support Dick 558 00:31:00,660 --> 00:31:03,820 Norris, Elizabeth DeRienzo, Pat [? Regan ?] 559 00:31:03,820 --> 00:31:07,420 of the Center of Advanced Engineering Study at MIT, and 560 00:31:07,420 --> 00:31:09,650 Ted Sussman, my student. 561 00:31:09,650 --> 00:31:14,630 And very finally, thanks also for the crew around here. 562 00:31:14,630 --> 00:31:15,880 Thank you for your attention.